production facility
Printing：
6 high-speed printing machines, with a maximum width of 1250mm, capable of 12 color printing
Inspection & variable data printing:
3 high-speed inspection machines, 200 m/min, no missing inspection, with a daily output of more than 20 million
Coating &Laminating:
4 high-speed dry duplicators,
3 Nordemaker solvent-free laminating machines, and 1 2300mm wide coating laminating machine
End-Product:
8 high-speed slitters and 10 multi-functional bag making machines, which can be delivered on time
Production process control
Printing:
Sunkey Packaging has six high-speed printing machines capable of printing up to 12 colors with a maximum width of 1250mm. These machines are equipped with the latest technology to ensure high-quality prints for their customers.
Inspection and Variable Data Printing:
To ensure quality control, Sunkey Packaging has three high-speed inspection machines that operate at 200m/min without missing a single inspection. These machines can produce over 20 million daily outputs, making sure that the final products meet the high standards of their customers. They also have the capability of variable data printing to add unique codes or serial numbers to each package.
Coating and Laminating:
Sunkey Packaging uses four high-speed dry duplicators, three Nordemaker solvent-free laminating machines, and one 2300mm wide coating laminating machine for coating and laminating. These machines are capable of producing high-quality finished products.
End-Product:
To finish the process, Sunkey Packaging has eight high-speed slitters and ten multi-functional bag making machines that ensure timely delivery of the finished products. With these machines, they can meet their customers’ demands and deliver high-quality products on time.
Overall, Sunkey Packaging’s production equipment is state-of-the-art, and their investment in the latest technology shows their commitment to providing the best products and services to their customers.
Sunkey's Workshop Management System
MES Production execution system
Production plan scheduling, process dynamic management, quality system control, data summary and analysis.
5W clear
What to do — work order
When — Pre scheduling
Which Production — Launch Plan
Who does — on duty attendance
How to do — DNC record
Bad and clear
Startup loss
First sample confirmation
Adjust waste
Efficiency and yield loss
Collaboration with other departments
Manage Visibility
·Abnormalities and handling results
- Whether on-site management is in place
- Product production cycle, crop rate
- Quality control and inspection
- Equipment maintenance
Quantification of results
Production efficiency
Yield
Material cost, manufacturing cost
Marginal contribution
Profit structure of product line
Material cycle
At Sunkey Packaging, we are committed to optimizing our manufacturing processes and ensuring maximum efficiency in our production operations. To achieve this, we have implemented a comprehensive Production Execution System that covers all aspects of production planning, process management, quality control, and data analysis.
Our Production Execution System includes the following features:
Production plan scheduling: We use a pre-scheduling system to plan and allocate production orders in advance, ensuring timely and efficient production.
Process dynamic management: We closely monitor the production process in real-time, making adjustments as necessary to optimize production efficiency and minimize waste.
Quality system control: Our quality control system ensures that all products meet the highest quality standards, with rigorous testing and inspection throughout the production process.
Data summary and analysis: We collect and analyze production data to identify trends, patterns, and areas for improvement.